Analyze the force-bearing conditions and deformation trends of various parts of the product during the injection molding process, and detect potential structural weaknesses in advance, such as areas of stress concentration. Optimize the structural design to enhance the overall strength and stability of the product, and at the same time meet the requirements of the injection molding process for efficient production.

Based on factors such as the production batch of the product, the usage environment, and performance indicators, we fully consider characteristics of the steel such as hardness, toughness, wear resistance, and corrosion resistance. While ensuring the service life of the mold and reducing maintenance costs, we also take cost-effectiveness into account and avoid unnecessary waste of material costs.

Plan the position and direction of the parting line, taking into account various factors such as the appearance quality of the product, the feasibility of demoulding, and the difficulty of mold processing. Utilize simulation technology to predict potential appearance defects (such as burrs, weld marks, etc.) and molding problems that the parting line may cause to the product. Optimize the design scheme to ensure the product has an exquisite appearance and smooth demoulding, and improve the production efficiency of the mold.

Based on the characteristics of plastic materials, the shape and size of the product, and the performance of the injection molding equipment, personalized gate design is carried out. Precisely determine the type of gate (such as pin point gate, side gate, etc.), size and position, optimize the flow path and filling pattern of the plastic melt, reduce molding defects (such as air traps, sink marks, etc.), and improve the molding quality and productivity of the product.

Taking into account the structural characteristics of the product and the shrinkage rate of the plastic, a reasonable draft angle is designed. It ensures that the product can be smoothly demolded from the mold after injection molding, avoiding problems such as product scratches, deformation, or difficult demolding caused by an improper draft angle. At the same time, it reduces the wear and tear on the mold due to the demolding force, thereby extending the service life of the mold.

Strictly control the wall thickness of the product. With the help of simulation and analysis tools, ensure the uniformity of the wall thickness to avoid molding defects such as sink marks and warping caused by significant differences in wall thickness. At the same time, design an efficient and reasonable ejection system according to the characteristics of different products and the structure of the mold. Calculate the ejection force and ejection position to ensure a smooth ejection process of the product without deformation, and improve the production continuity and product qualification rate.