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AAA MOULD - Plastic Injection Mould Manufacturer for custom mold design, precision processing, and plastic molding solutions.

BUSINESS REQUIREMENTS FAQ
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1. What is Custom Mold Manufacturing?
Custom mold manufacturing refers to an industrial service that breaks away from standardized templates and tailor-makes exclusive molding dies through professional design and precision processing, fully based on the customer’s specific product design, production process, and performance requirements. Its core lies in enabling the mold to accurately match the geometric shape, dimensional tolerance, and material characteristics of the target product, and it is a key link in realizing large-scale production of complex or personalized products.
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2. What Core Capabilities Does AAA Mold Company Have in Mold Design and Manufacturing?
1. Strong mold design capability: Utilizes CAD/CAE software for digital design, simulates to avoid potential issues, provides customizable solutions, and supports innovative designs such as stack molds. 2. High-standard precision processing: Relies on high-end equipment to achieve high precision, with full-process quality inspection + surface treatment to ensure mold quality and service life. 3. Full-link collaborative service: Covers the entire process from design and processing to mold testing, adapts to various industries, and ensures consistency between design and mass production.
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3. Which Industries Do You Focus on for Mold Solutions?
1. We provide mold solutions covering all industries, and can adapt to the mold design and manufacturing needs of multiple fields such as automotive, consumer electronics, aerospace, and packaging according to requirements. 2. For the special field of medical molds, we offer exclusive solutions that meet medical sterility standards and high-precision requirements, adapting to products such as medical consumables and precision instruments. 3. Regardless of industry differences, we can develop customized industrial mold solutions based on the characteristics of the customer’s products, ensuring molding effects and mass production needs are met.
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4. What Materials and Processes Do You Use for Plastic Molding?
1. Core plastic molding processes: Include injection molding, extrusion molding, blow molding, etc., which can be adapted to the structure and mass production needs of different products according to requirements. 2. Common injection molding materials: Cover general-purpose and engineering plastics such as PP, ABS, PC, PA (nylon), and POM, and also support special materials like medical-grade PP and high-temperature-resistant PEEK. 3. Process-material adaptation: Matches the corresponding molding process according to material characteristics (e.g., fluidity, heat resistance) to ensure product precision and performance meet standards.
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5. Can You Provide Some Successful Mold Project Cases?
1. We can provide successful cases across multiple industries, including typical mold projects such as automotive structural part molds and consumer electronics thin-walled part molds. 2. Each case includes demand difficulties, solutions, and mass production effects, intuitively demonstrating our mold design and processing capabilities. 3. If you need details of cases in specific industries, you can contact customer service to obtain a customized mold project case data package.
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6. What Is the Situation of Your Factory and Equipment?
1. Factory scale: Possesses a standardized production plant, divided into functional areas for design, processing, testing, and mold testing, which can support the simultaneous manufacturing of multi-batch and large-size molds. 2. Core mold manufacturing equipment: Equipped with imported CNC machining centers, wire EDM machines, electrical discharge machines (EDM), and coordinate measuring machines to ensure mold processing precision and efficiency. 3. Equipment management: Establishes a regular equipment maintenance and calibration system to ensure long-term stable operation of mold manufacturing equipment and reduce production delays.
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7. How Long Does It Usually Take to Customize a Set of Molds?
1. The manufacturing cycle of regular molds is 20-45 days, which is specifically adjusted according to mold complexity (e.g., structure, precision requirements); simple molds can be shortened to approximately 15 days. 2. We will confirm the delivery time with the customer in advance, and ensure the cycle is controllable by optimizing the design and processing流程; urgent projects can be provided with expedited services. 3. If mold testing adjustments are involved, the adjustment cycle will be clearly specified simultaneously to ensure the overall delivery time is transparent and traceable.
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8. What Level of Precision Can Your Molds Achieve?
1. Relying on professional precision processing capabilities, the core mold precision can meet high-demand scenarios, and the key dimensional tolerances can conform to the molding standards of precision components. 2. The precision of regular molds can cover the production needs of most industries, and through full-process inspection and control, it is ensured that the precision of each set of molds meets the standards stably. 3. For high-precision demand scenarios such as medical care, mold precision can be further improved through process optimization to match the customized strict standards of customers.
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9. What Is the Complete Process of a Mold Project from Concept to Mass Production?
1. Requirement communication: Confirm product specifications and precision requirements to lay the foundation for the mold manufacturing process; 2. Design and development: Complete 3D mold design and simulation optimization, and output the core plan of the mold manufacturing process; 3. Precision processing: Process mold parts relying on professional equipment to promote the implementation of the mold manufacturing process; 4. Mold testing and verification: Test the molding effect of the mold, and make adjustments and optimizations to adapt to the mass production process; 5. Mass production and delivery: After the mold passes verification, it will be put into mass production and formally integrated into the customer’s mass production process.
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10. How to Start a Custom Mold Project? What Is the First Step?
1. The first step to start a custom mold project is to contact our project team and clarify your product requirements (such as 3D drawings, material selection, precision requirements, and mass production scale). 2. After requirement communication, we will respond quickly and simultaneously provide a preliminary plan evaluation to lay the foundation for subsequent links (design, processing) of the custom mold project. 3. If you have not yet finalized the requirements, you can also consult first, and we will help sort out key parameters to ensure the efficient progress of the first step.
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11. Do You Provide Mold Design Services?
1. We provide professional mold design services, and can customize a complete set of mold design plans according to the customer’s product drawings and performance requirements. 2. Mold design services cover 3D modeling, simulation analysis, and manufacturability optimization to ensure that the design is suitable for subsequent processing and mass production. 3. Whether it is new development or old mold optimization, mold design services can meet the customization needs of different scenarios
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12. What Information Do I Need to Provide to Get a Quotation?
1. To apply for a mold quotation, you need to provide core product information, including 3D/2D product drawings (with clear dimensions and precision requirements), which is the basis for cost calculation. 2. You also need to inform the product material type (such as PP, PC, etc.) and expected mass production scale; this information will affect the process selection and cost calculation of the mold quotation. 3. If there are special requirements (such as mold service life, delivery cycle), they also need to be specified simultaneously to ensure that the mold quotation accurately matches your actual needs.
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13. Do You Support Small-Batch or Large-Batch Production Orders?
1. We support both small-batch production and large-batch production, and can match the needs of different order scales according to requirements. 2. Small-batch production is suitable for trial production and sample verification scenarios, with flexible adjustment of production rhythm to reduce trial-and-error costs; 3. Large-batch production relies on stable molds and efficient processes to ensure production capacity and product consistency, meeting the needs of large-scale delivery.
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14. How to Ensure Smooth Communication During the Mold Development Process?
1. Establish an exclusive project communication team, with a contact person following up the whole process to ensure no deviation in demand transmission; 2. Provide regular progress updates (such as design draft confirmation, processing nodes, mold testing time) to allow customers to grasp the project dynamics in real time; 3. For key links (such as plan adjustment, problem handling), information is synchronized through online meetings or written reports to ensure efficient and transparent project communication.
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15. Do You Provide Production Mold Testing After the Mold Is Completed?
1) After the mold is completed, we will take the initiative to provide professional mold testing services to verify the mold’s molding effect and product precision; 2) After mold testing, a mold testing report will be issued simultaneously, clarifying problem points and optimization plans, and customers can participate in the mold testing process; 3) If adjustments are needed after mold testing, the mold will be quickly optimized based on feedback to ensure that the mold testing service supports the smooth subsequent mass production.
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16. How Do You Ensure Mold Quality?
1. We have established a full-process mold quality control system, with standard checks implemented at every step—from raw material selection to processing; 2. We conduct quality inspections using professional equipment, covering key indicators such as mold dimensions, precision, and surface roughness; 3. During the mold testing phase, we additionally verify molding stability, and optimize adjustments based on inspection data to ensure the delivered molds meet quality standards.
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17. What Is the Typical Service Life of a Mold?
1. Mold service life is related to mold materials, usage frequency, and maintenance conditions. Regular molds can meet the molding needs of tens of thousands to hundreds of thousands of cycles; 2. For high-demand scenarios, we select wear-resistant materials and optimize processes to extend mold service life; 3. We provide mold maintenance recommendations to help customers better protect mold service life during use and reduce wear.
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18. What Support Do You Provide If Problems Occur with the Mold During Production?
1. If problems arise with the mold during production, you can contact us at any time to get mold problem support—our team will respond quickly to identify the cause; 2. We offer professional repair services, formulating repair plans based on the type of problem (e.g., wear, precision deviation) to minimize downtime; 3. After repairs, we also provide preventive recommendations to help customers avoid similar issues and continuously ensure smooth production.
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19. Do You Provide Mold Maintenance and Upkeep Services?
1. We provide professional mold maintenance and upkeep services, covering daily cleaning, component inspection, wear repair, and other aspects; 2. We can customize regular mold maintenance and upkeep plans based on mold usage frequency to extend mold service life; 3. We also provide maintenance and upkeep guidance to help customers master basic operations and assist in ensuring the long-term stable operation of molds.
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20. Do Your Molds Comply with International Standards for [a Specific Industry, e.g., Medical/Auto]?
1. Our molds strictly adhere to corresponding industry standards. Molds for fields such as medical and automotive comply with internationally accepted norms (e.g., ISO standards for medical, IATF standards for automotive); 2. Core molds have passed authoritative quality certifications. From materials to processes, the entire process aligns with international requirements to meet industry compliance needs; 3. We can customize production according to industry standards specified by customers to ensure the molds meet the access requirements of the target market.
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21. What Is the Approximate Cost of Customizing a Set of Molds?
1. There is no fixed standard for mold costs, which are mainly affected by mold structure complexity and precision requirements—there is a significant price difference between simple molds and high-precision molds; 2. The selected injection materials (e.g., ordinary plastics or special engineering plastics) and mold size also directly affect mold cost calculation; 3. The cost needs to be evaluated based on your specific requirements (e.g., product drawings, mass production scale). You can obtain an accurate mold cost quotation by providing detailed parameters.
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22. What Costs Are Included in the Mold Quotation?
1. The quotation includes core costs: mold design fees, raw material procurement fees (e.g., steel, accessories), and precision processing fees—covering the basic manufacturing costs; 2. It also includes mold testing fees, material fees for the first mold test, and labor costs for small-scale adjustments in the later stage, all detailed in the cost breakdown; 3. The quotation will list the breakdown of each cost item with no hidden charges, allowing customers to clearly understand the purpose of each fee.
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23. What Are the Main Factors Affecting Mold Prices?
1. The primary factor affecting mold prices is mold structure complexity—the more complex the structure (e.g., multi-cavity, precision core-pulling), the higher the processing cost; 2. Mold material selection is a core factor affecting mold prices—there is a significant cost difference between ordinary steel and wear-resistant/corrosion-resistant special steel; 3. Precision requirements and production scale also affect prices: high-precision molds are more difficult to process, and the unit mold cost for small-batch customization is usually higher.
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24. What Are the Payment Methods and Terms?
1. The payment method adopts phased payment, usually including advance payment, progress payment, and acceptance payment. A quality deposit is set for some projects to match the rhythm of the entire mold manufacturing process; 2. The payment terms clearly specify the payment nodes for each phase: advance payment is made after the contract is signed, progress payment is made after material preparation or design confirmation, and the balance (including quality deposit payment conditions) is settled after acceptance; 3. The terms also stipulate details such as invoice provision and late payment handling. All payment methods and nodes are clearly listed in the contract to protect the rights and interests of both parties.
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25. How Is the Ownership of Mold Intellectual Property Defined?
1. The ownership of mold intellectual property is defaulted to be subject to the contract agreement. Typically, it is stipulated that the customer owns the design intellectual property related to the final product. 2. If the mold design is developed based on the product drawings provided by the customer, the core design rights in the mold intellectual property that match the product belong to the customer. 3. If our original mold structure optimization solutions are involved, the details of sharing or ownership of the mold intellectual property will be clearly specified in the contract to avoid subsequent disputes.
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26. Do You Provide Global Shipping Services?
1. We provide global shipping services. According to the customer’s location, we can connect with professional logistics channels (such as sea freight, air freight, and land freight) to complete mold delivery; 2. We will assist in handling logistics-related procedures (such as customs declaration and customs clearance documents) to reduce the customer’s operational costs for cross-border transportation; 3. Logistics timeliness solutions (such as expedited shipping and economy shipping) can be selected according to needs, and the costs related to global shipping will be clearly specified in the quotation.
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27. What Are the Main Advantages of Cooperating with AAA Molds Compared to Other Suppliers?
1. Our cooperation advantage lies in the full-process control capability. We provide "one-stop" services from design, processing to mold testing and after-sales support, reducing the customer’s coordination costs; 2. Our core competitiveness is reflected in precision processing and quality control. The mold precision and service life are more stable, which can meet the needs of high-standard industries such as medical and automotive; 3. Flexible response is another cooperation advantage. We can quickly adapt to small-batch trial production and large-batch production, with efficient project communication and transparent and controllable progress.
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28. How to Resolve Potential Disputes During Cooperation?
1. Before cooperation, a dispute resolution mechanism will be clearly specified in the contract. Priority will be given to reaching an agreement through friendly negotiation to ensure communication space for both parties; 2. If no consensus is reached through negotiation, a third-party professional organization can be jointly entrusted for mediation to promote dispute resolution based on objective facts; 3. Finally, disputes can be handled through legal channels (such as litigation and arbitration) in accordance with the contract agreement, ensuring that dispute resolution has clear bases and procedures.
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29. Is It Possible to Visit Your Factory or Conduct Technical Exchanges?
1. We welcome customers to make appointments for factory visits, where they can have an on-site understanding of mold processing equipment, production processes, and quality control links; 2. We support special technical exchanges. According to needs such as mold design and process optimization, we will arrange an engineer team for docking and communication; 3. An appointment is required 3-5 working days in advance to allow us to coordinate time and prepare materials, ensuring the efficient conduct of factory visits and technical exchanges.
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30. I Have More Specific Questions—How Can I Contact Your Experts?
1. For specific questions, you can submit your needs through the "Consultation" entrance on the official website. We will assign experts in the corresponding field to connect with you and provide a channel to contact the experts; 2. You can directly call the official service hotline. The operator will assist in transferring your call to an expert to answer technical or cooperation-related questions in real time; 3. You can also send an email to the exclusive consultation mailbox, specifying the type of question (such as design, quotation). The expert will reply within 1-2 working days.
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